Light bulb ring assembly machine

The intelligent ring assembly machine is our company according to the lighting appliance industry products for special research and development manufacturing customized products, application range LED bulb automatic assembly of finished products, etc., its advantages: high efficiency, labor-saving.

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LED light source industry equipment

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Products Describe

I.Equipment solution description：

Manual installation drive/light-emitting board—automatic platen—flip— manual bending line—wire straightening—cutting center line— upper lamp head— power detection— bending centerline— upper rivet— pressing needle— (defective product blanking)—authentic flipping and blanking link Cover bubble station -- laser marking (additional equipment) -- glue injection -- cover bubble shell -- finished

III.The performance characteristics of the ball bubble intelligent ring assembly machine：

This intelligent ring assembly machine is a customized product that our company conducts special R&D and manufacturing according to the products of the lighting and electrical industry. It is used in the automatic assembly of LED bulbs, etc. Its advantages: high efficiency and labor saving.

◆The machine is controlled by PLC. Photoelectricity monitors the movements of various parts, and if there is an abnormality during operation, it can automatically stop and display the cause, so as to eliminate the fault in time. The equipment has the function of product count and operation speed display.

◆The main drive motor and clutch brake are installed inside the frame, and the torque overload protector of each part of the transmission system is installed on the machine board, which can realize the disconnection of the main drive motor from each transmission part in the case of overload, so as to ensure the safety of the whole machine. Safety.

◆The machine is equipped with an intelligent detection device, which is convenient to work in conjunction with the preceding equipment.

◆The machine can be used alone or in conjunction with aging lines and laser marking machines to form a complete production line.

◆ The machine can be equipped with a set of molds (positive stamping) for each specification according to the different requirements of users. The molds will be customized according to the height of the product, and the mechanism on the equipment is easy to adjust and debug. As shown in the figure:

IV.Main equipment technical parameters

3.1Technical parameters of ball bubble intelligent ring assembly machine：

No.	Equipment model	RY-Annular-P1	Remark
1	Equipment Speed	1200-1500个pcs/h	Standard model
2	Bulb size	A泡φ45-95(E26/E27灯头） T泡φ50-100（E26/E27灯头） A bulb φ45-95 (E26/E27 lamp holder) T-bulb φ50-100 (E26/E27 lamp holder)	Choose one of the lamp heads
3	Motor Power	1.5 KW
4	Power Type	single-phase 220V 50Hz
5	Machine noise	≤80dB
6	Gas source	0.5-0.8 Mpa
7	Air consumption	20m³/h
8	Overall dimensions	about约L4660W1630H1800mm
9	Total Weight	about大约About 1500Kg

（The final interpretation right belongs to Rongyu）

3.2、Configuration information of ball bubble intelligent ring assembly machine：

No.	name	Brand/Specification	Remark
1	PLC	Delta
2	HMI	Delta
3	Inverter	Cocan
4	The electromagnetic valve	AirTAC
5	air cylinder	AirTAC
6	motor	Taibang
7	cutting machine	Coway

IIV、Ball bubble material process requirements：

①The plastic-coated aluminum and the bubble shell of the LED assembly machine cannot have a directional positioning card slot; and cannot be a full card (as shown below)

②The plastic-clad aluminum material requires that no cracks will occur under the requirements of the depth (torque) of the indentation needle

③t is required that the exposed length of the center line after the power supply is assembled is 30-35mm; the length difference of the same batch of wires should not exceed 1mm (as shown in the figure below)

④Power wire requirements: multi-strand dip tin wire

⑤There are requirements for the chamfering of the entrance of the lamp head (as shown in the figure below)

PRE

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