Circular 10-station test machine

Automatically classify products as pass or fail based on pre-set criteria (power, current, and power factor).

Category

LED light source industry equipment

Keywords

Consultation

Products Describe

System Construction Description:

In Mechanical hand A dedicated area is set up in front of the lamp for the electrical parameter testing system, arranged… 2 Road conductive system, with freely configurable upper and lower limits for parameters such as power, current, and power factor, all controlled by a single computer. (The computer is to be provided by the purchaser.) and a set of Quick Electrical Parameter Testing System ( The 1S refreshes the data 50 times and extracts stable parameter values within the preset time. ) , product qualified /Non-conforming items are displayed on the screen.

1. Product qualification /Nonconforming Judgment function

According to the pre-defined conditions (Power, Current, Power Factor) Automatically identify qualified items /Nonconforming Product.

2. Data Management

Independent testing for each luminaire. Electrical parameters , adopting equipped with Host computer The software uploads measurement data to a computer, facilitating data storage and management, and can also connect to a printer for data printing.

3. Pass/Fail Product Indicator

Parameter analysis of the luminaire via the electrical parameter system is performed, and the test results are displayed on the computer‑side software interface, indicating that the luminaire is qualified. /Nonconforming status.

Host computer software

Developed the host‑computer software in-house, with a user‑configurable interface that displays power, current, and power factor.

Pass rate, classification results, data export

I. Equipment Specifications and Functional Features:

Serial number	Name	Parameter	Note
1	Equipment Speed	1500 one /per hour	Online operation
2	External dimensions	L1000 W 340 H 1120mm
3	Stepper motor	Type 86, 12N
4	Workstation spacing	114.3mm	45-100 universal
5	Power supply type	Single-phase 220 V 50Hz
6	Machine noise	≤80dB
7	air Source	0.5-0.8 Mpa
8	Consumption air Quantity	10 cubic meter / h
9	Basic Structure of the Equipment	Loop-type chain conveyance, lamp‑holder‑type burn‑in, electrical parameter testing, robotic arm Automatic dimming. Automatic Determine qualification based on preset criteria. /Non-conforming luminaires
10	Features and Benefits	This equipment is specifically designed for of the finished LED bulb product Test . Uses a touch screen Human-machine interface Shows, PLC control, by means of the LED lights’ Light-up test 。

(Reserve the right of final interpretation to Rongyu.)

II. Equipment Structure and Material Description:

Serial number	Name	Parameter	Note
1	Drive unit	Power is supplied by Research Control 86-type 12N stepper motor, Line integration automation Up down Lighting robot arm , adopt Start /Stop mode. (Online Mode 2.4S start-stop, 1 cycle per workstation )
2	Airframe, frame	The rack adopts 5 0× 50X2.5 Made by welding steel pipes. Overall machine structure ， Side The guard plate uses 1.5mm Made by bending cold-rolled steel plates, with galvanized adjustable feet. M16X150mm Foot cup and install 3-inch swivel caster 。
3	Conveyor chain , sprocket	Adopt 12A Hollow Chain. S-type total Approximately length 1.8 Meter. The chain track employs a high‑polymer wear‑resistant guide rail. The driven sprocket of the transmission chain adopts 12A24-tooth sprocket 。
4	Lamp holder and electrical conductivity	The lamp holder adopts E 14 Five claws The lamp holder, mounted on a chain, is made of a specially designed material. T-shaped base is fixed; each lamp holder is fitted with a set of two. Spring Conductive Device , ensuring electrical contact with the conductive groove during transmission. The lamp holder is spaced approximately 114.3 Install one, and it will be matched across the entire line. 16 one E 14 Lamp holder . Maximum testable diameter 100 Luminaires within mm
5	Conductive groove	Illuminated Area Equipped with a two‑way conductive channel rail, arranged along the chain’s travel path, and fitted with stainless steel conductive channels. , the conductive groove is fixed to Insulation board Up 。
6	Shield	The countertop guard is formed by sheet metal bending. 。
7	Lower lamp assembly	Adopt 1 Mechanical hand set Turn off the light. Through PLC program control The SMC solenoid valve drives the SMC pneumatic cylinder to control the robotic arm’s gripping, lateral movement, lifting, and lowering actions. Additionally, based on preset conditions, the hopper rotates to sort products into pass or fail categories. 。 The material hopper features three directional rotation modes: left, center, and right.
8	Test Voltage	1 Total KVA 1 a voltage regulator, voltage regulator 0–250 V adjustable
9	Test Process	(Automatic assembly machine) Lighting the lamp --- Short-circuit test — 10 workstations Light-up test -— Electrical Parameter Test Area — Automatic dimming ( OK/NG ), the hopper rotates according to the evaluation result (qualified /Nonconforming ) 。 ring Type plane Run 。
10	Production capacity	1. According to 2.4S operation, calculated per workstation, yields an hourly output of approximately 1,500 units. 2. Both production capacity and yield rate are displayed on the touch screen.
11	Electrical control	1. Voltage indication uses Lierde Digital display Table , the entire system adopts Yonghong PLC and Weikong 7 inches Touchscreen and Schneider AC contactor control, 1 KVA voltage regulator 1 Tai, electrical appliances, and voltage regulators Install below the online body. . An emergency stop switch is installed in the operating area to allow for immediate shutdown when changing lamps. 2. Test Area: Yongpeng Electrical Parameter Tester 1 Taiwan ， One Tianzheng voltage stabilizer, 500 VA, with a test voltage that can be switched between 110 V and 220 V. 3. Chain operating mode: a Start/Stop (Online) Mode b Start/Stop (Stand-Alone) Mode c Normally Open Mode
12	Body color	The entire rack is finished with yellow powder coating, the sheet-metal components are coated in textured white, and the sprockets have been blackened. 。

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