3 minutes aging machine

This equipment is dedicated to the LED bulb lamp finished product testing aging. Come with touch screen man-machine interface display, FLC control, through the LED lamp's low pressure area normal pressure area (shock), high pressure area and other 3 voltage areas. Speed up the aging test process thus improving the quality of LED lights. The system is controlled by human-machine interface, easy to operate.

S-type Aging Machine (3 minutes)

Main equipment technical parameters

No.	Name	Parameter	Remark
1	Equipment speed	1500 pcs/h
2	Overall dimension	L3600W1196H1750mm
3	Motor power	0.4KW
4	distance between stations	114.3mm	45-100 universal
5	Power supply type	single-phase 220V 50Hz
6	Machine noise	≤80dB
7	Air source	0.5-0.8Mpa
8	Gas consumption	10m³/h
9	Basic structure of equipment	Ring chain S type transmission, lamp holder sophisticated, electrical parameter test, manipulator automatic light. Automatically identify qualified/unqualified lamps according to preset conditions
10	Functional characteristics	This equipment is dedicated to the detection of LED bulb lamp aging. The use of touch screen man-machine interface display, PLC control, through the LED lamp low pressure area, normal pressure area (impact), high voltage area and other 3 voltage areas. Accelerate the aging test process to improve the quality of LED lights. The system adopts man-machine interface control, simple operation.

（The final interpretation right belongs to Rongyu）

二、Equipment construction and material description：

No.	Name	Parameter	Remark
1	Driving device	Power adopts Taituo 28-axis 400W1:50 gear reduction motor combined with Foxson 70DF series 120°4 equal gap CAM divider drive chain, line body combined with automatic up and down light manipulator, using start/stop mode. Speed regulation adopts admiralty frequency converter. (Start/Stop 1 workstation in online mode per 2.4s)
2	Fuselage and frame	The frame is made of 50×50X2.5 steel pipe welded into a complete structure. The side guard plate is made of 1.5mm cold plate bent. The supporting feet are equipped with galvanized adjustable M16X150mm foot cups and equipped with 3-inch universal casters.
3	Conveyor chain, sprocket	12A hollow chain is used. The S-type is about 15.7 meters in length. The chain track adopts high polymer wear-resistant guide rail. Three groups of 6 rows are arranged in S-shaped direction, and 12A24 teeth sprocket is adopted as the driving wheel of the transmission chain.
4	Lamp holder and conduction	The lamp holder adopts five-jaw magazine type E27 lamp holder, which is installed on the chain and fixed with a special T-shaped base. Each lamp holder is installed with a set of 2 spring conductive devices to ensure that it is connected with the conductive groove during transmission. One lamp holder is installed according to the spacing of 114.3mm, and 138 E27 lamp holders are equipped throughout the line. Max Aging Diameter 100mm Lamp (A/T Bulb)
5	Conducting tank	Each set of the whole line is equipped with two conductive groove rails, arranged along the chain, equipped with stainless steel conductive groove, conductive groove is fixed on the insulation board. (6 conductive grooves, sprocket turning Angle is charged or not charged according to voltage partition layout, lamp holder return end is not charged)
6	Upper side plate	Two sides of the upper layer of the line is equipped with collapsible side plates, which are opened with gas spring support. The side plate support frame is welded with 40X40X2.0 and 40X20X2.0mm square tubes. The side plate Windows are fixed with tawn-colored plexiglae and M4 screws, which is convenient for visual inspection of the aging condition of the lamps.
7	Down lamp mechanism	Adopt a set of mechanical hand lights. Through the PLC program control Yadeke solenoid valve drive Yadeke cylinder form control manipulator grab transverse movement up and down action. According to preset conditions, the lower hopper automatically rotates and classifies qualified/unqualified lamps.
8	Full line voltage area	Chi Yue brand 5KVA a total of 3 voltage regulators, two voltage regulators 0-250V adjustable. One voltage regulator is adjustable from 0 to 300V. The wire body is designed with 3 voltage zones (low voltage zone -- normal voltage (normal voltage zone can be steady or shock as required) -- high voltage).
9	Aging process	(Automatic assembly machine) Upper lamp -- low pressure aging area -- atmospheric pressure aging area/impact aging area -- high pressure aging area -- electrical parameter test area -- automatic down lamp (OK/NG), hopper rotation according to the evaluation results (qualified/unqualified). Type S plane aging.
10	capacity	1. The production capacity is about 1500 units per hour based on the 2.4S operation of one station. 2. Production capacity and qualified rate are displayed on the touch screen.
11	Electrical control	1. The voltage indication is Lide digital display table, the whole system is controlled by Fate PLC, Maintainance 7-inch touch screen and Schneider AC contactor, 3 5KVA voltage regulators, electrical appliances and voltage regulators installed below the on-line body. Equipped with emergency stop switch in the operation area to facilitate the timely stop of lights. 2. test area: Yong Peng electric parameter tester, a 500VA Tianzheng voltage regulator, test voltage 110V/220V adjustable. 3.Chain operation mode: a start-stop (online) mode b Start-stop (single-machine) mode c Normally on mode
12	color	The whole line frame adopts yellow spraying, sheet metal wrinkles white spraying, sprocket black processing.

三、Construction description of intelligent electrical parameter test system：

An area is set in front of the lamp under the machine for electrical parameter detection system, and two conductive systems are arranged. The upper and lower limits of power, current, power factors and other parameters can be set freely, a computer (the computer is provided by the demander) and a set of fast electrical parameter test system (1S refresh data 50 times, extract stable value parameters within a preset time), and the qualified/unqualified products are displayed by the display screen.

1、Product conformity/disconformity determination function

Automatically identify qualified/unqualified products according to pre-set conditions (power, current, power factor)

2、data administration

The electrical parameters of each lamp are tested independently, and the test data is uploaded to the computer by software equipped with upper computer, which is convenient for data storage and management, and can also be connected to a printer to print data.

3、Acceptable/non-acceptable product instructions

Through the parameter analysis of the lamp by the electrical parameter system, the software interface of the computer side shows the qualified/unqualified state of the lamp in the test.

4、Upper computer software

Independently developed upper computer software, the interface can be set and display power, current, power factor.Qualified rate, discriminant result, data export

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15 minutes aging test machine

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