Ring 10 station tester

The ring 10-station tester is a simple version of the aging tester, which automatically identifies qualified/unqualified products according to pre-set conditions (power, current, power factor).

Category

LED light source industry equipment

Keywords

Consultation

Products Describe

RY-Ageing-P1

一、Description of equipment specifications and functional characteristics：

No.	name	parameter	Remark
1	Device speed	1500pcs/H
2	Form factor	L1000W340H1120mm
3	Stepper motor	86型12N
4	Station spacing	114.3mm
5	Power supply type	single phase 220V 50Hz
6	Machine noise	≤80dB
7	Air supply	0.5-0.8Mpa
8	Air consumption	10m³/h
9	Basic structure of the device	Ring chain conveying, lamp holder type sophistication, electrical parameter test, manipulator automatic lamp down. Automatically identify pass/fail lamps based on preset conditions
10	Functional features	This equipment is specially designed for the testing of finished LED bulb lights. It adopts touch screen man-machine interface display, PLC control, and passes the LED light lighting test

（The final interpretation rights belong to Rongyu）

二、Equipment Construction and Material Description：

No.	name	parameter	Remark
1	Drive unit	The power adopts R&C 86 type 12N stepper motor, and the line body is combined with the automatic upper and lower light manipulator, and the start/stop mode is adopted. (Online mode: 2.4S start and stop, 1 operation, 1 station)
2	Fuselage, rack	The frame is made of 50×50X2.5 steel pipe welded to make the whole machine structure, the side guard plate is made of 1.5mm cold plate bending, the feet are equipped with galvanized adjustable M16X150mm foot cup and equipped with 3-inch universal casters.
3	Conveyor chains, sprockets	It adopts 12A hollow chain. The total length of the S type is about 1.8 meters. The chain track adopts polymer wear-resistant guide rail. The drive chain driven wheel adopts a 12A24 toothed sprocket.
4	Lamp holders as well as conductive conduction	The lamp holder adopts E27 five-prong lamp holder, mounted on the chain, fixed with a special T-shaped base, and each lamp holder is installed with a set of 2 spring conductive devices to ensure that it is energized in contact with the conductive groove during the transmission process. One lamp holder is installed according to the spacing of about 114.3, and the whole line is equipped with 16 E27 lamp holders. Lamps with a maximum diameter of up to 100mm can be tested
5	Conductive groove	The lighting area is equipped with a two-way conductive trough rail, which is arranged along the chain and assembled with a stainless steel conductive groove, and the conductive groove is fixed on the insulation board.
6	Shield	The countertop guard is formed by sheet metal bending.
7	Lower light mechanism	1 set of manipulator under the lamp. Through the PLC program to control the form of the AirTAC solenoid valve driving the AirTAC cylinder, control the manipulator to grasp the action of traverse, rise, and fall. And according to the preset conditions, the qualified and unqualified products are distinguished by the rotation of the hopper. The lower hopper is in three directions, that is, left, middle and right rotation
8	Test the voltage	1KVA has a total of 1 voltage regulator, and the voltage regulator is adjustable from 0 to 250V
9	Test the process	(Automatic assembly machine) upper lamp --- short circuit test - 10 station lighting test - electrical parameter test area - automatic down light (OK/NG), hopper rotates according to the evaluation results (pass/unqualified). Ring plane operation.
10	Capacity	1. Calculated according to 2.4S operation of 1 station, the production capacity is about 1500 per hour. 2. The production capacity and pass rate are displayed on the touch screen.
11	Electrical control	1. The voltage indication adopts Liard digital display meter, the whole system adopts Yonghong PLC and maintenance control 7-inch touch screen and Schneider AC contactor control, 1KVA voltage regulator 1 set, electrical appliances and voltage regulators are installed under the line body. The emergency stop switch in the operation area is convenient to stop in time when the light is on. 2. Test area: 1 Yongpeng electric parameter tester, 1 500VA Tianzheng voltage regulator, test voltage 110V/220V switchable. Chain operation mode: A start-stop (online) mode, B start-stop (stand-alone) mode, C normally open mode
12	Body color	The whole line of frames is painted in yellow, the sheet metal parts are wrinkled and white, and the sprockets are blackened

三、Construction description of intelligent electrical parameter test system：

In front of the manipulator lamp set up a zone for the electrical parameter detection system, arranged with 2-way conductive system, power, current, power factors and other parameters upper and lower limits can be set freely, a computer (the computer is equipped by the demander) and a set of rapid electrical parameter test system (1S refresh the data 50 times, extract stable value parameters in the preset time), the product pass/fail is displayed by the display screen.

1. Product qualified/unqualified judgment function

Automatic identification of pass/fail products based on pre-set conditions (power, current, power factor).

2. Data management

For each lamp to independently detect electrical parameters, the use of equipped with host computer software to upload the detection data to the computer, convenient for data saving and management, can also be connected to the printer to print data.

3. Pass/unqualified product indication

Through the parameter analysis of the lamp through the electrical parameter system, the pass/fail status of the lamp is displayed in the computer software interface.

6. Upper computer software

Independent development of host computer software, the interface can be set and display power, current, power factor.

Pass rate, discriminant result, data export

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